Die Cast Dies, molds, core pins, hot and cold chambers

• 1- Reduced wear & erosion due to high surface hardness.
• 2-Reduce soldering (attachment of Aluminum) due to impervious surface layer.
• 3- Increased lubricity for good metal flow
• 4- Reduced heat checking due to high compressive residual stress.
• 5- No flaking, peeling, delamination
• 6- Improved thermal fatigue properties
• 7 -Low Dimensional variation
  
• 8-Resistance to softening at elevated temperatures
• 9-Able to be repaired/ good weldability

Plastic Injection Molds, Slides, Guides, Ejector pins, Feedscrews

• Resists wear from glass filled plastics up to 10 times longer than Ion Nitride.
• Resists attack from harsh environments such as PVC
• High wear and corrosion resistance
• Co-efficient of friction as low as .03
• Low dimensional variation (1µm - 5µm)(1)
• Anti-galling & anti- sticking properties
• Maintains excellent micro finishes
• Better weldability than ion/gas nitride
• Enhance parting line durability
• Capacity 42” x 134”
• New Furnace: 75” x 100” up to 10 tons
• Overnight service available
• ISO 9001:2000 Accredited, Eagle Registrars
• Tier 1 Supplier to the Automotive, Defense, & Tooling Industries
• Approved by Aerospace and FDA
• Meets GM, Ford & DaimlerChrysler specifications

Cutting Tools - broaches, hobs, shaper cutters, drills

Maximizing tool life is crucial, because of the substantial investment high speed, steel cutting tools represent.  Choosing the most cost effective yet, beneficial coating or surface treatment is necessary to maintain and protect this investment.  Equally important factors are: 1. costly downtime, 2. maintenance costs, 3. controlling product quality. The DYNA-BLUE process makes improvements in each area.

• Increased wear resistance - maintain sharp cutting edges
• Increased lubricity for lower co-efficient of friction                                          
• Anti-sticking to reduced edge buildup
• Low distortion
• Retention of cutting fluids
• Maintain surface finish and finish size

Hot, warm and cold form tooling

• 2-10 times increase in tool life due to 75+ HRC compound layer compared to 60-65HRC diffusion zone for Ion Nitride.
• Compound zone resists heat checking, thermal fatigue, soldering and wear.
• Reduces coefficient of friction.
• Penetrates holes, bores (Ion Nitride does not)  Ion Nitride is “line of sight”.
• Better surface finish than Ion Nitriding
• Overnight turnaround
• Oxide layer that retains lubricants, enhances corrosion resistance and promotes material free flow.
• More uniform heating, less risk of  distortion
• Mining industry
• Capacity 42” x 134”
• New Furnace: 75” x 100” up to 10 tons
• Overnight service available
• ISO 9001:2000 Accredited, Eagle Registrars
• Tier 1 Supplier to the Automotive, Defense, & Tooling Industries
• Approved by Aerospace and FDA
• Meets GM, Ford & Daimler Chrysler specifications

DYNA-BLUE on Crankshafts, Camshafts, Lifters, Rocker Arms, Transmission Gears, Ring & Pinion, etc wins races

DYNA-BLUE Benefits:

• High wear & corrosion resistance 75+HRC
• Lower Co-efficient of friction
• Increases thermal fatigue resistance
• Does not flake or chip like coatings
• Increases RPM
• Engine Components last 2-10 times longer
• Uniform case on OD as well as ID
• 1-2 day turnaround